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Mesh Coils vs. Traditional Coils Which is Better?

KEYSTONE TEAM
27.03.2023

Mesh coils are not completely new to the vaping world. Mesh coils have been applied on rebuildable tanks for decades of years ago. But the applications of mesh coils on disposables are new. The mesh coil improved disposables vaping performance a lot considering its technology improvements and superior properties over traditional coils. Let’s explore the magical strength of mesh coils.

mesh coils 2

What is a MESH coil?

MESH coil is a type of atomizer coil used in vaping devices. It is made up of a mesh of metal wire that is tightly woven together to form a flat, porous surface area. This design will get a larger heating area, allowing for more consistent heating than traditional coil designs.

MESH coils are known for their ability to produce large clouds of vapor and intense flavor due to their increased surface area. They also tend to have a longer lifespan than traditional coils because the mesh design distributes heat more evenly, reducing the likelihood of hot spots that can cause premature burning.

The disposables could get dense clouds and rich flavors thanks to the mesh coils.

mesh coils in disposables

What material of mesh coil made from?

Mesh coils used in vaping devices are typically made from kanthal, nickel-chromium alloy (also known as nichrome), or stainless steel.

It’s worth noting that the material used in a mesh coil can affect the overall performance of a vaping device, so it’s important to choose a mesh coil made from a material that is compatible with the device and vaping preferences.

Single coil VS dual coil

A dual coil has two coils presenting in the atomizer, while a single-coil has just one. The two coils are usually piled on each other. When activated, the dual coils heat up simultaneously, producing more heat and vapor than a single-coil atomizer. In general, dual coil atomizers are preferred by experienced vapers who enjoy producing large clouds of vapor. The most commonly used coils in disposables are dual coils.

What are the advantages of mesh coils over traditional coils?

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More clouds: Mesh coils offer a more even and efficient atomization of e-liquid, resulting in richer clouds.

Improved flavors: Mesh coils offer a more pure and more intense flavor than traditional coils to get improved flavors and a richer and more flavorful vaping experience.

Consistent performance: With a larger surface area, mesh coils maintain consistent heat and vapor production, reducing the likelihood of dry hits or burnt tastes.

Longer lifespan: Mesh coils are more durable than traditional coils, lasting up to three times longer, which makes it possible for the disposables to consume more e-liquid without breaking down.

Faster ramp-up time: The mesh material heats up faster than traditional wire coils, reducing the time it takes to achieve optimal vaping temperature.

Mesh coils VS Spiral coils

The most commonly used coils in disposables were spiral coils before mesh coils, especially horizontal coils. The spiral coils on disposable vapes are typically made of a resistance wire, such as Kanthal or Nichrome, which is tightly wound into a spiral shape. The spiral coils can be placed in different directions according to the structure design, such as horizontal coils and vertical coils.

The spiral coils can also work well in disposables but with limited e-liquid capacity, usually under 2mL. And the limited heating surface area and uneven heating of the spiral coils could lead to dry hits from time to time. The mesh coils can give more clouds and richer flavors. There is more metal on mesh coils than traditional coils, people think that would slow down the ramp-up time, but the wires of mesh coils are thin, you will not feel the distinctive difference in ramp-up time in actual vaping situations.

spiral coils

Mesh coils VS Ceramic coils

Ceramic coils are made of a porous ceramic material that allows for even heat distribution and efficient vaporization.

Ceramic material is more durable and can withstand higher temperatures without breaking down compared to metal coils. Overall, ceramic coils were another popular choice for disposable vapes before mesh coils. However, ceramic coils can wick less e-liquid than mesh coils at once. So the vapor generated by ceramic coils is much less than mesh coils that are wrapped with cotton at once.

ceramic coils

Why is mesh coil better?

There are many factors affecting the mesh coils’ performance, such as the material, the shapes of holes, the number of coils, and the size of the holes. In general, mesh coils are getting popular and perform much better on disposables than other types of coils.

Mesh is a grid-like strip of metal, so the heating surface area is larger than traditional coils, allowing for more e-liquid to come into contact with the coil and more e-liquid can be atomized at once, producing a more flavorful vapor, resulting in bigger and denser clouds.

Mesh coils distribute heat evenly across the coil, which means that there are no hot spots that can cause the burning of the e-liquid or a harsh taste.

Mesh coils have a lower resistance than traditional coils, which means that they require less power to heat up and can provide a smoother vaping experience. That is also why mesh coils can enhance disposables’ performance greatly.

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Overall, MESH coils are an exciting and innovative development in the world of vaping. Nowadays, mesh coils are widely used on disposables. With scientific vaping structure and proper airflow, mesh coils can give you more and finer vapor and smoother hits.

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